How To Find The Faulty Component On A PCB Without Schematics : A Very Practical Repair Example!

A customer asked me to look at a controller board PCB from a split air con system. It generates an error code, but I don’t know if the fault is on this PCB or elsewhere. Learn how to spend an hour to methodically work through the PCB with a multimeter, what can we test, what can’t we test, and how to locate the faulty component. These techniques will allow you to fix a lot of PCBs without schematics.

Previous repair video on this Air Con (outdoor controller PCB)

DIY TL431 Tester

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Equipment used in my videos. These are affiliate links, you pay the normal price and I make a small commission.
ANENG AN8009 MULITIMETER

VC480C+ MILLIOHM METER

MESR-100 ESR METER

XC6013L CAPACITOR METER

LCR-T4 COMPONENT ANALYZER

FNB58 USB ANALYZER

TL460S PLUS PCI_E ANALYZER

TOOLTOP ET120MC2 SCOPE

FNIRSI 1014D SCOPE

NPS3010W 30V 10A PSU

T12 STATION WITH M8 9501 HANDLE

M8 9501 HANDLE

YIHUA 982 Soldering Station C210/C245

FNIRSI HS-02 PORTABLE SOLDERING C210/C245

QUICK 861DW

PROS’KIT SS-331H

INFIRAY P2 PRO IR CAMERA + MACRO LENS

TOOLTOP ET13S THERMAL CAMERA METER

ET13S MACRO LENS

OPTICAL MICROSCOPE

TOMLOV TM4K AF FLEX

TL866 II+ PROGRAMMER

CH341 PROGRAMMER

NC-559-ASM FLUX

DESOLDER BRAID (I use size 8045)

HX-T100 SOLDER (0.6MM)

ESD-11 TWEEZERS

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Richard

5 Comments

  1. Here is my problem with these kinds of videos: How do you accurately test a component on a PCB and get a good reading???!!! I am currently refurbishing a great old piece of analog test equipment but am getting false readings while still connected to the PCB?? I am finding that {I have to disconnect at least one leg of the item from the board to get a good reading??!! Please, comment and send me an email to help me with this if you are qualified. Many thanks!!

  2. Great video. It might seem obvious but I didn’t see you test the fuse – I have spent countless hours testing components on a board only to find that the onboard fuse is blown or there was a break in the mains cable (not in this board obviously). In fact I once drove 30 minutes to buy a circular saw while doing some home renovation and my previous one had just died. I got home (over an hour after setting out) and plugged the brand new saw in and it did not work. Checked the fuse, all good. Then I plugged in and used one of those live wire tracers and found that the Live wire was broken right where the plug was moulded on. I cut plug off and wired on a new one and it worked. That was 15 years ago and it still works to this day…

  3. @LearnElectronicsRepair Did this board ever get fixed in a future video? I looked but cannot see anything…

  4. algorithm.

  5. What kind of camera are you using to zoom in to such a tiny crammed area? Seems very handy

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